Working principle and fault introduction of diesel generator -- Cummins diesel generator set
1、 The basic structure of diesel generator is composed of diesel engine and generator. The diesel engine drives the generator to generate electricity.The basic structure of diesel engine: it is comp
1、 The basic structure of diesel generator is composed of diesel engine and generator. The diesel engine drives the generator to generate electricity.The basic structure of diesel engine: it is composed of cylinder, piston, cylinder head, intake valve, exhaust valve, piston pin, connecting rod, crankshaft, bearing and flywheel.
The diesel engine of the diesel generator is generally a single cylinder or multi cylinder four stroke diesel engine. I will only talk about the basic working principle of the single cylinder four stroke diesel engine: the starting of the diesel engine is to rotate the crankshaft of the diesel engine through human or other power to make the piston move up and down in the top closed cylinder. The piston completes four strokes in motion: intake stroke, compression stroke, combustion and work (expansion) stroke and exhaust stroke. When the piston moves from up to down, the intake valve opens, and the fresh air filtered by the air filter enters the cylinder to complete the intake stroke. The piston moves up and down, the intake and exhaust valves are closed, the air is compressed, the temperature and pressure increase, and the compression process is completed. When the piston is about to reach its peak, the fuel injector injects the filtered fuel into the combustion chamber in the form of mist and mixes with the air with high temperature and high pressure to ignite and burn itself immediately. The high pressure formed pushes the piston downward to do work and pushes the crankshaft to rotate to complete the work stroke. At the end of the working stroke, the piston moves upward from the bottom, and the exhaust valve opens to exhaust, thus completing the exhaust stroke. The crankshaft rotates half a turn per stroke. After several working cycles, the diesel engine gradually accelerates into operation under the inertia of the flywheel, and the crankshaft of the diesel engine drives the generator to rotate to generate electricity.
2. There are direct current generator and alternating current generator.
DC generator is mainly composed of generator casing, magnetic pole iron core, magnetic field coil, armature and carbon brush. Working principle of power generation: when the diesel engine drives the generator armature to rotate, because there is residual magnetism in the magnetic pole core of the generator, the armature coil cuts the magnetic line of force in the magnetic field. According to the principle of electromagnetic induction, current is generated by magnetic induction and output current through carbon brush.
The alternator is mainly made of magnetic materials, several permanent magnets (called rotors) with alternating north and south poles, and armature coils (called stators) made of silicon cast iron and wound with series coils. Working principle of power generation: the rotor is driven by the diesel engine to cut the magnetic line axially. The alternating magnetic field is formed in the coil core by the alternating magnetic poles in the stator. When the rotor rotates for one circle, the direction and size of the magnetic flux are changed many times. Due to the transformation of the magnetic field, the induction current will be generated in the coil, and the current will be delivered by the stator coil. In order to protect the electrical equipment and maintain its normal operation, the current generated by the generator needs to be regulated and controlled by the regulator.
3. The first diesel engine in the world
The first diesel engine in the world was born in Germany in 1893. After the invention of the steam engine, Rudolf Diesel, the son of a German leather dealer, showed great interest in the "steam engine" when he was 34 years old (1892). At the age of 34 (1892), he obtained the invention patent for a mechanical device that can press air into the container and mix it with pulverized coal until it is compressed and fired to provide power. In the second year, man company in augusburg, Germany, based on this patent, produced the world's first prototype diesel engine, which was named diesel engine. Like all new things, diesel engine has experienced a long process from birth to continuous improvement. Mr. dessel died at the age of 55, unable to see his engine installed in a car. Ten years later, man finally launched the first diesel engine on a truck at the Berlin auto show. Later, Mercedes Benz, based in Mannheim, built the diesel engine with a precombustion chamber and installed it in its own truck. It was not until 1936, 23 years after Mr. diesel's death, that Mercedes Benz made the first car with a diesel engine.
Until now, the English name of diesel engine is still diesel engine.
4. The first diesel generator set in the world
In 1831, British physicist and chemist Michael Faraday (1791-1867) discovered in the experiment that when the magnet moves in the coil, the coil will produce current, which is the phenomenon of electromagnetic induction that we are familiar with today. According to his own research results, Faraday developed the first generator in the world, which made a great contribution to the utilization of electric energy for human beings. Because Faraday has made outstanding achievements in electrical research, later generations named the capacity unit of capacitor as "farad", which is represented by the letter "F".
In 1866, Ernst Werner von Siemens, an electrician and industrialist in Germany In 1870, Z. T. Kramer (1826-1901) of Belgium developed a self-excited DC generator. After continuous improvement, the motor technology has become mature. In 1877, the real practical generator began to enter the stage of commercial production.
2、 Precautions for operation of diesel generator set
1. Manual test run
Generator manual start: after testing the alarm system is normal, switch the control switch to the manual (man) position, the generator can start automatically. Manual shutdown of generator: switch the control switch to stop position or press the red emergency stop button to stop the generator. urgent
故障情形 | 可能原因 | 排除方式 |
柴油機啟動困難 或運轉(zhuǎn)不穩(wěn)定 | 燃油污染或不適宜 | 將燃油排放并以適當燃油加注 |
燃油系統(tǒng)內(nèi)有空氣或燃油系統(tǒng)管路未鎖緊 | 將燃油管路排器且鎖緊燃油系統(tǒng)管路 |
燃油管路阻塞 | 清洗燃油管路 |
噴嘴總成或燃油泵失效 | 更換噴嘴總成或燃油泵 |
電子調(diào)速器調(diào)整不良或故障 | 調(diào)整或更換調(diào)速器 |
過負載 | 除去部分負載 |
油閥故障 | 檢查或更換油閥 |
3、柴油機不能啟動
故障情形 | 可能原因 | 排除方式 |
柴油機不能啟動 | 啟動程序不當 | 按指示程序起動 |
電瓶電解液稀不薄 | 更換電瓶或再啟動 |
電瓶安裝不當 | 按規(guī)定連接電瓶 |
電瓶電線失效,腐蝕或松動 | 所有松動連接部分鎖緊,將接頭腐蝕不分清理乾凈 |
控制電線失效或松動 | 檢查控制電線修理或鎖緊 |
引擎啟動繼電器故障 | 更換啟動繼電器 |
起動/停車開關失效 | 更換啟動停止開關 |
啟動馬達輔助電譯故障 | 更換啟動馬達輔助電譯 |
啟動馬達故障 | 更換啟動馬達 |
4、柴油機油壓過高指示
故障情形 | 可能原因 | 排除方式 |
油壓指示過高 | 機油壓力傳送器失效,機油粘性不當 | 更換傳送器,將曲軸箱油排放,加入適當潤滑油 |
機油壓力限制器失效 | 更換機油壓力限制器 |
油壓表或油壓傳感器故障 | 更換油壓表或油壓傳感器 |
潤滑油不足 | 添加潤滑油到適當位置 |
5、柴油機油壓過低指示
故障情形 | 可能原因 | 排除方式 |
油壓指示過低 | 機油太少 | 加添機油至機油尺上適當位置為止 |
壓表失效或油壓檢知器失效 | 更換油壓表或油壓檢知器 |
機油壓力傳送器失效 | 更換傳送器 |
潤滑油濾清器受阻 | 保養(yǎng)濾清器 |
機油粘性不當 | 將曲軸箱機油排放并加適當潤滑油 |
機油泵浦磨損 | 更換機油泵浦 |
軸承磨損 | 更換軸承 |
6、柴油機渦輪增壓器漏機油
故障情形 | 可能原因 | 排除方式 |
渦輪增壓器漏機油 | 渦輪增壓器端板松動 | 渦輪增壓器各端板各螺絲鎖緊 |
渦輪增壓器外殼失效 | 監(jiān)察外殼更換渦輪增壓器 |
7、柴油機排煙成白色或藍色
故障情形 | 可能原因 | 排除方式 |
引擎排煙成白色 或藍色 | 燃油不當 | 將燃油排放以適當燃油加注之 |
冷車時 | 加入適當負載 |
環(huán)境溫度低,引擎啟動不易時 | 加裝預熱器 |
噴嘴總成故障 | 更換噴嘴總成 |
油門調(diào)整不當 | 調(diào)整油門 |
8、柴油機排煙濃度過高
故障情形 | 可能原因 | 排除方式 |
引擎排煙濃度過高 | 燃油不適當 | 將燃油排放并已適當燃油加注 |
進氣系統(tǒng)阻塞 | 檢查進氣系統(tǒng) |
渦輪增壓器渦輪阻塞 | 更換渦輪增壓器 |
發(fā)電機超負荷 | 將其負荷減低至額定標準 |
定時不當 | 修正定時 |
9、柴油機水溫指示偏低
故障情形 | 可能原因 | 排除方式 |
水溫表指示偏低 | 節(jié)溫器失效 | 更換節(jié)溫器 |
散熱器容量太大 | 更換散熱器容量 |
溫度檢知器失效 | 更換溫度檢知器 |
溫度表失效 | 更換溫度表 |
10、輸出電壓不穩(wěn)定
故障情形 | 可能原因 | 排除方式 |
輸出電壓不穩(wěn)定 | 電線接線部份松動 | 檢查各連接部分,并與修理 |
電壓-電流選擇開關失效 | 更換該開關 |
電壓調(diào)整電阻器失效 | 更換電壓調(diào)壓電阻器 |
電壓表失效 | 換電壓表 |
調(diào)壓器不良或未調(diào)整調(diào)壓器 | 檢查調(diào)壓器 |
機組運轉(zhuǎn)振動過大 | 檢查機組避震設備 |
引擎速度不穩(wěn)定 | 調(diào)整或更換引擎燃油系統(tǒng)零件使其速度穩(wěn)定 |
11、發(fā)電機輸出電壓過高或過低
故障情形 | 可能原因 | 排除方式 |
發(fā)電機輸出電壓過高 或過低 | 電壓調(diào)整電阻器(VR)失效 | 更換電壓調(diào)整電阻器 |
調(diào)節(jié)器設定錯誤 | 檢查調(diào)整器 |
電壓調(diào)整用可變電組與調(diào)壓不匹配 | 更換電壓調(diào)整電阻器使其自動調(diào)壓器配合 |
負載不平衡 | 檢查負載狀況 |
12、發(fā)電機工作頻率不穩(wěn)定
故障情形 | 可能原因 | 排除方式 |
發(fā)電機工作頻率不穩(wěn)定 | 燃油中有空氣或水份 | 將燃油系統(tǒng)排氣 |
噴嘴總成失效 | 更換噴嘴總成 |
油門調(diào)整不當或油路阻塞 | 調(diào)整油門或清洗油路 |
周率轉(zhuǎn)換器或周率表失效 | 更換周率轉(zhuǎn)換器或周率表 |
電子調(diào)速器故障 | 檢查電子調(diào)速器及轉(zhuǎn)速感知器 |
機組運轉(zhuǎn)震動太大 | 檢查機組避震設備 |
負載太大 | 除去部分負載 |
燃油濾清器失效 | 檢查燃油濾清器 |
燃油泵故障 | 檢查燃油泵 |
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